Automatic Ultrasonic Board Inserting Machine

The board inserting machine can: polyester film, aluminized film, BOPP, LDPE, HDPE, LLDPE, PP and other films. Mica tape and PE can also be cut into different sizes, which are widely used in packaging and other film covering industries. In the process of operation, it is necessary to operate in strict accordance with the procedures and develop good operating habits, not only to improve the output in production, but also to ensure the personal safety of employees in operation.
Before using the board inserting machine, eliminate the potential safety hazards in the operation site. At the same time, pay attention to check whether the data of the machine is normal, whether the voltage is normal and whether the current is normal and stable. Turn on the power switch of the hydraulic system of the machine and check whether the oil level and pressure gauge display of the main hydraulic drive system are correct and stable. Again, open the pneumatic shut-off valve of the machine and check whether the air pressure is correct and stable.

Before the full-automatic board inserting machine is put into operation, check whether each working position is properly adjusted. The parts to be lubricated shall be filled with lubricating grease in advance. So you know how to solve the problem of the machine?
Whether the tension of the coiling shaft is too tight or closely related to the glue during gluing when the coiled finished products run off. The meter counting is not accurate. In case of this problem, the two wheels of the meter wheel can contact the feeding rubber roller at the same time, and make a mark on the meter wheel, hand swing 5 circles to count 1 meter, otherwise replace the meter. When the intermediate of semi-finished products is loose, it is closely related to uneven gluing and uneven substrate. At this time, adjust the bow roll to flatten it, or increase the tension of the winding shaft and compact the substrate with a knife tube. When the semi-finished products are wrinkled during winding, the pressure of the tension cylinder can be appropriately increased. The uneven winding of the full-automatic inserting machine is mostly due to the inapplicability of the paper core. Just replace the paper core with the required inner diameter.
Stringing is not only related to the variety of membrane, but also directly related to whether the local thickness of membrane is consistent. Especially at both ends of large roll membrane, it is easier to string edges due to uneven thickness, which involves process problems, production problems, board inserting machine itself and technical problems of operators. After one day's practice, it has been proved that the influence of tension and pressure on the end face of the membrane is clear. Generally speaking, the greater the tension and pressure, the less prone the membrane is to cross edge. In order to maintain the hardness of each finished membrane at about 91, this limits the winding tension and pressure. Otherwise, even if the end face is flat, it does not meet the hardness requirements, which is also not ideal. In order to solve this problem, After in-depth discussion with the security team, it was confirmed that the working performance of the servo motor was not abnormal, and it was agreed that the main reason for the uneven end face was that the pressing state of the pressing roller was not ideal.
Whether the bearings at both ends of the pressure roller have clearance, whether the bearings are good and installed correctly will cause varying degrees of jitter when the pressure roller rotates. When the pressing roller shakes and leaves the film surface, the film surface tension is too small, which is the dangerous time of edge stringing. When the pressure is too small or there is a large difference between the pressure at the left and right ends of the pressure roller and the film surface, the phenomenon of shaking at one end or both ends of the pressure roller is obvious at the same time. During the acceleration and deceleration of the inserting machine, the film will slip towards the side with low pressure or even string out.
The inserting machine is composed of unwinding mechanism, cutting mechanism, winding mechanism, functional rollers, tension control, deviation correction control and detection device. Its working principle is as follows: the metallized film raw materials discharged from the unwinding mechanism enter the cutting mechanism through the flattening roller, tension detection roller, energizing roller and deviation correction system. After the raw materials are cut, they are wound into standard film rolls by the winding mechanism.

The machine has the following features: